Fully Automatic HTHP Yarn Dyeing Machine Manufacturer | Cone Dyeing Machine | Chees Dyeing Machine | Package Dyeing Machine

Fully Automatic Yarn Dyeing Machine

The process typically begins by loading yarns into a dyeing machine, where they are subjected to the dyeing solution under controlled temperature, pressure, and time conditions. These machines are equipped with sensors and computerized controls to monitor and adjust parameters like dye concentration, temperature, flow rate, and pressure.

By precisely controlling these variables, the system ensures that the dye is evenly absorbed by the yarn fibers, resulting in a consistent and high- quality color finish

Cone Dyeing Machine

Chees Dyeing Machine

Package Dyeing Machine

Fully Automatic Thread Dyeing Machine

A Complete Overview A fully automatic thread dyeing machine is an advanced textile processing machine designed to automate the dyeing process of yarns and threads. This machine is ideal for large-scale production where high efficiency, uniformity, and consistency in color are essential.

Fully automatic proportional temperature rising system
Internal/external dye condensing system (standard setup for fully filled type only
Main electric cabinet with programmable computer control
Latest type high efficiency heat exchanger with external pipline
Main vat has all parts in contract with dye liquid made with fine quality austenite stainless steel
Quantified gradual material feeding system standard setup for air cushion type only
Compact structured dye flow commutation and auto control system for switchover
Overflow type of material feeding system and return flow system and material digestion system are equipped with dye containers fast cleaning system
System for main vat pressurizing and press relieving

Key Features of Fully Automatic Thread Dyeing Machines

It is widely used in industries where thread (yarn) dyeing is a critical step, such as in the production of textiles, garments, and woven fabrics.

Automated Dyeing Process: As the name suggests, a fully automatic thread dyeing machine automates the entire dyeing process. From loading the yarns, dyeing, to unloading, the machine is equipped with sensors and controls that monitor and adjust the various parameters such as temperature, pressure, time, and dyeing liquor concentration, ensuring uniform results throughout the process.

High Precision and Consistency: These machines are designed to provide precise control over the dyeing parameters, ensuring that every thread receives an even coat of dye. This precision ensures consistent color matching and reproducibility, reducing the chances of color variation between batches.

Energy Efficiency: Fully automatic thread dyeing machines are designed to minimize energy consumption. They typically incorporate advanced features such as heat recovery systems, efficient circulation of dyeing liquor, and optimized energy use, helping manufacturers lower their operating costs while ensuring high-quality output.

Time-Saving: These machines are faster than manual or semi-automatic machines, significantly reducing the time needed to complete a dyeing batch. This is particularly beneficial in industries that require quick turnarounds, ensuring that production schedules are met without delays.

Improved Dyeing Quality: The automation of the dyeing process ensures uniform dye distribution and eliminates the risks of human error. This results in higher quality dyed threads with minimal wastage of dye and water, contributing to better overall quality control. Environmental Considerations: Many fully automatic thread dyeing machines are equipped with systems that reduce water consumption and chemical waste. These machines often feature water recirculation and treatment systems that reduce the environmental impact of the dyeing process, aligning with the growing focus on sustainable manufacturing practices.

Standard design and manufacturing features

Nominal loading capacities from 50 to 3000 kg
Rapid lid locking system
Water protected motors (IEC standard ip54)
Magneto thermal motor protections
Pressure rating of 5 kg/cm2 up to 160 C temperature lock at 140c.
Multi-level safety interlock system
Heat exchangers rated for 0kg/cm operating pressure
Haeating gradient 6°C/minute (range 20-80° steam pressure 0kg/cm2)
Cooling gradient 3°C/minute (range 130-180°C water temp 15°C pressure 5kg/cm2)

Fully automatic plc based control panels

Signals for preparation and control of the transferring of the contents of a side chemical tank followed by automatic rinsing
Programmed Dosing
Parallel preparation of stock tank including filling heating signal for addition of dyes/chemical and transferring to the main dyeing vessel
Combined rinsing and cooling
Filling with analog level sensor to any programmed
Flow reversal programme allowing the selection of the duration of flow in each
Filling several types of water to a number of levels
Filling to a programmed
Ration fill allowing quantity filling in relation to the material
Color graphical user interface and the interactive machine moniter with machine
Can be controlled as remote
Manual intervention